Additional Services

Plastic injection mold debug is the process of identifying and correcting issues that prevent a mold from producing good parts consistently. It involves troubleshooting problems like poor part quality, sticking, short shots, flashing, uneven filling, cooling issues, or mechanical malfunctions. Debugging may include adjusting processing parameters, refining the mold design, improving venting or cooling, fixing alignment issues, or repairing damaged components. The goal is to ensure the mold runs.

Plastic injection mold preventative maintenance is the routine care performed to keep a mold running reliably and extend its lifespan. It typically includes cleaning cavities and cores, inspecting and greasing moving components, checking for wear or damage, replacing worn pins or bushings, verifying cooling channels are clear, and ensuring the mold opens, closes, and ejects smoothly. By addressing small issues before they become major problems.

Wire EDM (Electrical Discharge Machining) is a precision manufacturing process that uses a thin, electrically charged wire to cut metal with extreme accuracy. Instead of using physical force, the wire creates controlled electrical sparks that erode the material along a programmed path. This allows for highly detailed shapes, tight tolerances, and clean edges in hard materials like tool steel. 

RAM EDM (also called sinker EDM or die-sinker EDM) is a machining process that uses a shaped electrode to erode metal through controlled electrical sparks. The electrode is pressed into the workpiece, creating cavities, contours, or features that would be difficult or impossible to machine with traditional cutting tools. RAM EDM is ideal for forming detailed pockets, sharp internal corners, textured surfaces, and deep or complex mold features—especially in hardened steels. 

A CNC mill (Computer Numerical Control milling machine) is a precision machining tool that uses rotating cutting tools to remove material from a workpiece according to computer-programmed instructions. It can produce complex shapes, holes, slots, and contours with high accuracy and repeatability. CNC milling is widely used for creating molds, prototypes, and finished parts from metals, plastics, and other materials. 

Lathe work is a machining process where a workpiece rotates on a spindle while cutting tools shape it to create cylindrical, conical, or threaded parts. Lathes can perform turning, facing, drilling, threading, and knurling with high precision. This process is commonly used for shafts, bushings, rollers, and other round components in metalworking and manufacturing. 

Machine grinding with highly equipped, custom, precise tooling is a specialized process that uses advanced grinding machines and tailored fixtures or tools to achieve exceptional accuracy, surface finish, and dimensional consistency. This approach allows for grinding complex, custom parts with tight tolerances, ensuring precise shapes and smooth finishes that standard equipment cannot reliably produce. It’s ideal for high-precision components, molds, dies, and critical mechanical parts. 

An EDM drill (Electrical Discharge Machining drill) is a precision tool used to create small, deep, or hard-to-machine holes in electrically conductive materials. Unlike conventional drilling, it uses electrical sparks to erode the material, allowing for extremely accurate holes with tight tolerances and minimal mechanical stress. EDM drilling is ideal for tooling, molds, and parts requiring fine, intricate holes that are difficult to achieve with standard drills. 

We perform piece work labor, producing parts efficiently and accurately while ensuring high-quality results. By handling this work in-house, we maintain control over every step, leverage our specialized skills, and provide reliable, precise manufacturing solutions for our customers.